How To Cut A Hexagon On A Table Saw

Do you have a hexagon-shaped project that you need to cut out? Hexagons can be tricky to cut on a table saw, but with the right technique, it’s a breeze. In this blog post, we’ll show you how to do it. Stay tuned!

How do you cut a hexagon on a table saw?

Cutting a hexagon on a table saw is not too difficult, but it does take practice. To start, first, decide how large of a hexagon you want to cut and adjust your fence accordingly. Then place the workpiece underneath the blade, making sure that the side on which you are cutting faces up. For example, if you are cutting a hexagon in half, then position it on its cut side on top of the table saw. Guide your workpiece through the blade while making several passes until you have reached your desired depth.

The important thing to remember when cutting a hexagon on a table saw is to cut slow and to go with the grain. This will prevent wood chipping and ensure that you get the cleanest possible cuts. Read more here How to cut a 135 degree angle on a table saw.

You can easily find out more about cutting hexagons by searching online for more detailed information. For example, some people recommend using a patterned blade when cutting through the thick wood.

One last option, if you are interested in something a bit more advanced is to purchase a jigsaw or scroll saw which will make the task much easier.

What about the blade on a table saw?

Typically, you can use either a standard blade or an alternate tip blade. If there is one step in which you should not risk experimenting, it is when using your table saw. A regular blade will still get the job done and is far less risky than trying out new techniques with your machine.

If you want to explore other options, a jigsaw is the safest bet. It provides a clean cut and it has a variety of blades depending on what type of material you are cutting. Read more here How to cut 4×8 sheet of plywood on table saw

The grinder might seem like a good option at first because it is sold with several different tips for grinding down metal, but this can be very dangerous.

It is important to remember that the more quickly you move, the greater your chances of injury become. In addition, a table saw can do far more damage than an angle grinder or a jigsaw anyway.

Always remember to wear safety glasses and never press too hard when moving wood through a blade.

Might be best to have an expert do it for you

If are not the best at woodworking, you might want to get someone else to cut your hexagon for you. People who have the necessary training and skill will be far better equipped to safely complete this task. They can also provide additional information that is helpful in making sense of all the different steps involved.

For example, there are many different tables saw reviews available online that can help you find the best machine for your specific needs.

Why are hexagons useful?

The reasons for which hexagons are useful to vary. However, one of the most common reasons is that they allow the formation of sturdy, reliable structures. For example, a beehive is essentially made up entirely of hexagons. As seen in nature, hexagons offer certain benefits by being more structurally sound than shapes that have more angles.


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Tips and tricks

  1. Cutting blades are thicker than they used to be
  2. Only cut in the direction of the wood grain
  3. Use caution when removing your piece from underneath the table saw, set it down gently so you don’t damage the bottom of the board.
  4. Before placing your board back onto the table saw, make sure it is on its other side so you don’t risk cutting the wrong direction again.
  5. If your board has a rough patch around where you just cut it, sand that part down first with your block sander before repositioning it back onto the table saw.
  6. Don’t forget to use safety goggles and a mask when cutting wood on a table saw.
  7. If your piece is small, you can use a jigsaw to cut it out instead of going through the entire process on the table saw. Read more here How to cut 45 degree angle with table saw
  8. If your hexagon is not completely flat, glue some pieces of paper underneath so that it sits flush against your board.
  9. Remember that the longer your wood is, the harder it will be to secure it in place so you don’t risk having it shoot out at you. Keep your board short enough so you can easily clamp it down securely with both hands.


So there you have it, a simple guide on how to cut a hexagon on your table saw. We hope you found this tutorial helpful and that you are now equipped with the knowledge necessary to make beautiful hexagonal cuts in any woodworking project. 

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