Corian is a versatile material that can be used for a variety of different projects. It is a synthetic polymer compound that is often used for countertops, and it can be cut with a circular saw. If you’re looking to cut Corian with a circular saw, there are a few things you need to know in order to do it safely and effectively.
In this blog post, we’ll walk you through the steps necessary to make clean cuts in Corian using a circular saw. We’ll also share some tips and tricks to help you get the best results. So if you are considering installing a Corian countertop in your home, read on for helpful advice on how to do the job right. Keep reading.
Tips for How To Make Clean Cuts in Corian?
To get the best results when cutting Corian using a circular saw, you’ll need to take a few precautions. Keep the following safety tips in mind:
1. Clean The Surface Thoroughly:
Corian is a smooth surface material that can be made even smoother with a glass treatment. However, this makes it more slippery than other types of countertop materials such as granite or marble. To prevent your circular saw blade from slipping across the surface of the Corian, make sure it is extremely clean.
2. Take Precise Depth Measurements:
Before you remove any pieces of Corian with your saw, measure the thickness carefully. As mentioned above, one downside to Corian countertops is that they are not very thick material—which means that they might not be able to support the weight of a person who is standing on them. Always err on the side of caution and cut your pieces a little bit too small rather than too large.
Step by Step Guide on how To Cut Corian With Circular
Following are the steps necessary to cut Corian with a circular saw. Each step is important when it comes to implementation so below we are explaining each step in detail.
Step 1: Clear the Area and prep the surface:
Before you start cutting, make sure you have plenty of space to work in and that the surface is clear of debris. It’s also important to apply a glass treatment to the surface of the Corian to prevent slippage.
Step 2: Measure and mark the cuts:
Next, measure and mark the cuts that you need to make. Make sure that the measurements you take are accurate and that your account for any irregularities in the Corian surface.
Step 3: Drill Hole:
After you’ve made your marks, drill a hole in each one using a 1/8 inch drill bit. The size of the cutout will determine how difficult it is to maneuver your saw. Larger cutouts will make your job easier, but the smaller they are, the more control you need to exert when using a circular saw on a smooth surface like Corian.
Step 4: Switch circular saw blade:
After you’ve made holes in each of your marks, switch to a circular saw blade that is made from carbide steel and lightly trace along the line you’ve made. Carbide is necessary because Corian is a smooth surface that cannot support the weight of the saw, whereas granite or marble countertops can. The carbide blade will last much longer than your standard blade and help to ensure that your cuts are clean and precise.
Step 5: Use jigsaw:
After making several passes with your circular saw, you should have a fairly deep cut. At this point, use a jigsaw to complete your cuts and then smooth them out using a wood rasp or a coarse file. You can then clean up the edges using fine-grit sandpaper.
Tools:
- A circular saw
- A straight edge A T-square or a framing square
- A pencil
- A drill with a 1/8 inch bit
Blade Requirements
In order to cut Corian with a circular saw, you will need one that is equipped with carbide blades. If your blade isn’t made of carbide it won’t last more than a few cuts.
If you don’t have a T-square or a framing square, you can use a level as a substitute.
- Safety equipment, which includes goggles, earmuffs, and work gloves
- A vacuum cleaner for cleaning up sawdust
Choosing the Right Circular Saw: To cut Corian with a circular saw, you will need one that is equipped with carbide blades. If your blade isn’t made of carbide it won’t last more than a few cuts. However, since carbide is expensive, circular saws aren’t generally equipped with these types of blades by default. You will have to purchase them separately in order to cut Corian with your circular saw.
Conclusion:
In order to cut Corian with a circular saw, you will need one that is equipped with carbide blades. If your blade isn’t made of carbide it won’t last more than a few cuts. In order to get the best results when cutting Corian using a circular saw, you’ll need to take a few precautions:
- Clean The Surface Thoroughly
- Take Precise Depth Measurements
- Drill Hole
- Use a Carbide Blade and make several passes with your circular saw. At this point, use a jigsaw to complete your cuts and then smooth them out using a wood rasp or a coarse file.
