Circular saws are a staple in any DIYer’s toolbox, and for good reason. They’re versatile and can be used to cut a variety of materials. If you need to cut laminate shelving, a circular saw is a perfect tool for the job. Plus, it’s relatively easy to use once you get the hang of it. I Personally Use SKIL 5280-01 Circular Saw.
In simple words, clamp the laminate shelf down so it doesn’t move while you’re cutting, then use a saw blade designed for cutting laminate. With the right tools and a little bit of practice, you’ll be able to cut laminate shelving like a pro in no time!
This is a short answer, keep reading for more details because in this blog post, I’ll show you how to cut laminate shelving with a circular saw safely, accurately and step by step.
How To Cut Laminate Shelving With A Circular Saw (Step By Step Guide)
Here are some steps to follow:
Step 1. Sand Both Sides Of The Laminate Shelf
This process is known as scuff-sanding, and it’s an important first step when preparing laminate for installation. Scuff-sanding not only removes the glossy sheen but also creates microscopic grooves along the surface.
These grooves allow the adhesive to form a stronger bond with the material so it won’t peel away over time.
Step 2. Position Your Work Area
Your best bet is to do this project outside because you’ll need plenty of open space to move around and cut safely. Find an open deck or patio, or set up shop in your driveway if there isn’t any weather in the forecast.
Since this process involves making dangerous cuts, make sure you choose an outdoor location that can accommodate large pieces of scrap wood (see Step 5). Also, make sure there are no kids or pets nearby before starting this operation.
Step 3. Determine The Cut Line.
When cutting laminate, you must use a carbide-tipped blade to prevent cracking and breakage. If possible, choose a blade that’s 8 inches in diameter like Oshlun SBW-080024 8-Inch Blade (you can find one like this at your local hardware store).
Once you’ve selected the right blade, mark your cut line with a marker or chalk line. The key is to make several lights passes instead of trying to cut all the way through on one pass. This process prevents overheating, so your cuts will be cleaner and more accurate.
Step 4. Cut The Material Vertically.
Since most shelves are taller than they are wide, you should begin by making vertical cuts along the front face of each side. This step will ensure you cut the shelf in the correct orientation and leave a professional-looking edge.
Step 5. Cut Through The Back
Once both vertical cuts are complete, flip your workpiece over and make the same set of cuts along its opposite side. Once again, we recommend making several passes instead of trying to complete one cut all at once.
Also, adjust your depth as needed so the blade only goes halfway through (about 1/8 inch) before exiting on either side.
Step 6. Finish By Removing Any Exposed Edges
After you’re finished cutting, remove any exposed sharp edges with sandpaper or a sander equipped with medium-grit paper. Doing this will prevent during installation or later when you have to clean the shelves.
Step 7. Hang Up Your Shelves
As long as you followed the steps above, you should be ready for installation! Just make sure everything is level before attaching your brackets and installing them on the wall.
Congratulations!! You just cut laminate shelving with a circular saw.
Safety Tips When Cutting Laminate Shelving
Here are some tips when cutting laminate shelving which include:
- Be sure to wear protective eyewear, gloves, and earplugs when working with any power tools. The best gloves that I recommend are Gorilla Grip.
- Never place your fingers near the saw blade or under the cut line while cutting, as this leaves you vulnerable to injury if the material breaks apart unexpectedly.
- Cut straight lines by making sure your cuts are accurate and properly aligned.
- Always position a scrap piece of wood underneath your workpiece before cutting to prevent damage if the material breaks apart unexpectedly.
- To avoid injury, never try to pull a cut piece away from your saw blade as it can cause serious harm. Instead, remove the cut piece carefully with a pair of pliers
As long as you follow the steps outlined in this article, you shouldn’t have any problems cutting laminate shelving with a circular saw. The process might be slightly different if you’re trying to cut other types of materials, but it should still follow these basic principles. if you have any questions feel free to comment below.
Which blade should you use for cutting laminate shelving?
If possible, choose a blade that’s 8 inches in diameter (you can find one like this at your local hardware store).
Why Should You Use a Circular Saw for cutting laminate shelving?
In most cases, a circular saw is preferable to a table saw because it’s cheaper and more portable.
What type of material is laminate shelving?
Laminate shelving is a popular alternative to wood and metal because it’s affordable, easy to install, and doesn’t require any special tools or finishing. Since it’s not made of real wood, you don’t have to worry about splinters or dents.
Is it difficult to cut laminate shelving?
It might be more difficult than cutting other types of materials like solid wood and metal. But as long as you follow the steps outlined in this article, you shouldn’t have any problems.
What tools should you use to cut laminate shelving?
If possible, use a circular saw with a carbide-tipped blade. You can also consider renting one at your local hardware store for extra convenience.
What are the advantages of using this method of cutting?
One major advantage of using this method is that you don’t have to worry about the force of gravity. Another advantage is that this method reduces the risk of chipping or cracking your edges.
What are some common materials one might use for shelves?
Common materials include metals, woods, and composites. Solid wood has a natural beauty that can’t be beaten. Meanwhile, metal shelves are incredibly durable and last a long time.