How To Cut Plywood Without a Table Saw? – Complete Guide

Woodworking is a hobby that has been around for centuries. The skill of working with wood is essential in building furniture, home improvement projects, and other useful items. Woodworkers use power tools such as jigsaws, routers, and circular saws to create their projects.

How To Cut Plywood Without a Table Saw

There are various ways to cut plywood. This method is simple and straightforward. I show you how to cut plywood without using a table saw.

Types of Plywood?

Softwood plywood is soft and flexible, while hardwood plywood is strong and stiff. Tropical plywood is very durable but is expensive. Aircraft plywood is made from mahogany and birch wood and is stronger than tropical plywood.

Decorative plywood is made from the wood of ash, red oak, and maple. This type of wood is used in making furniture and other high-quality items. Flexible plywood is used in making curved shapes. Marine plywood is used in building ships and other marine vehicles. Fire retardant plywood is used in buildings that may be exposed to fire or smoke.

Cutting Plywood Without a Table saw step by step

With plywood, there’s always a chance of splinters. To avoid this, you should use a jigsaw instead of a circular saw. You can also use a miter saw if you want to make cuts without having to measure them first.

Cutting plywood sheets down is easy. You need two saws (one for each side), some wood blocks, and a couple of sawhorses. Plywood sheets are heavy, so you’ll want to use a helper to help lift them onto the sawhorses. The second pair of hands is helpful, but not necessary if your helper uses some creativity and leverage.

Tips for safety when cutting plywood:

  • Wear eye protection.
  • Use a dust mask.
  • Keep all nails out of the way.
  • Don’t let children near the work area.
  • Make sure your helpers know what they’re doing.

Circular saw

Circular saws should be kept in pairs. A single saw may cause damage to the teeth. Blades designed for plywood must be used.

A Kreg Cutting Sled is used to cut plywood sheets. It attaches to the circular saw base to help you cut plywood sheets. You can choose to use this sled or not.

When you cut a piece of wood, you need to make sure that your blade stays sharp. You should always sharpen your blades before cutting anything. This helps to ensure that you won’t accidentally cut yourself or damage something else.

The Kreg Cutting Sled makes it easier to cut plywood. With this tool, you don’t have to worry about damaging the blades on your circular saw.

You can attach the Kreg Cutting Sled to any circular saw base. The sled comes with wheels that allow you to move it easily.

You can use a jigsaw to cut plywood. However, you will need to use a different blade. If you use a regular blade, you could end up ruining the blade.

If you want to cut plywood, then you need to get a jigsaw. There are many types of jigsaws available today. Some jigsaws come with a guide bar. Others do not.

You can buy a jigsaw that has a guide bar. These tools are more accurate because they have an extra guide bar. They are usually better at cutting curves as well.

 Tips in cutting plywood

Always provide full support to the plywood to avoid splintering and falling once you reach the end. Adjust the blade depth according to the tool you’re using. It’s important to get the right angle, and adjust the blade depth whatever tool or saw you might be using. You should test your saw before cutting, and make sure the guide is aligned correctly. Make sure your saw is sharp and has more teeth. Keep your saw blade clean and sharp.

A knife should be used with care. Make sure you use a zero clearance insert. This will allow you to make the most efficient cuts possible. Be careful when using your knife. Splinters can cause serious injuries if they get stuck in someone.


How Manufacturers Create Plywood?

Manufacturing plywood involves several steps. First, manufacturers select trees from which they extract their raw materials. Then, the trees are processed into lumber. Afterward, the lumber undergoes multiple processes until it becomes finished plywood.

What Is Plywood Made Of?

There are three main components that go into making plywood: wood veneers, glue, and fiberboard. Wood veneer gives the product its strength and durability while also providing color. Glue holds the layers.

Which Type Should I Choose for My Project?

Choosing the correct type depends on what you plan to build. For instance, if you plan to build a deck, choose exterior grade plywood. If you plan to build furniture, choose interior grade plywood.

What is the Size of Plywood?

Depending on the type of plywood, the size may vary. For example, standard two-by-four plywood is 24 inches by 48 inches. Standard four-by-eight plywood measures 18 inches by 36 inches.


Plywood is a very common material used in construction projects. It is lightweight and durable. When cutting plywood, you need to be aware of the dangers involved. Always wear protective gear such as goggles, gloves, and earplugs. Avoid using knives, which can lead to serious injury.

We hope that our article helped you to learn how to cut plywood without a table saw.