How To Cut Square Tubing With Reciprocating Saw? | Best Method

If you are a woodworker, carpenter, or DIYer, then you know that square tubing is a common material used in construction and fabrication.  When cutting square tubing, it’s important to use the right tools and techniques. With a reciprocating saw, you can easily cut through square tubing without having to worry about inaccuracies.

In short, to cut square tubing with a reciprocating saw, first select a blade that’s designed for cutting metal. Then, attach the blade to the saw and make sure it’s secured tightly. Next, position the tubing so that the blade will cut through the middle of it. Finally, start the saw and slowly guide it along the tubing until you’ve cut through it completely.

Keep reading to find out more because in this blog post, I’ll show you how to cut square tubing with a reciprocating saw. I’ll also provide some tips for making the process as easy and accurate as possible.

What You Will Need

It’s important to double-check all of the items you will need to cut square tubing with a reciprocating saw. Make sure your square tubing is securely supported and stable throughout the entire process. The following tools and materials are necessary:

  • Square Tubing That Needs Cutting
  • Reciprocating Saw
  • Protective Goggles And Gloves (Even though you’re using a reciprocating saw, safety should always be your top priority)
  • Large, Flat Surface To Cut On
  • Extra Square Tubing For Cutting Practice (optional)
  • Support For the Tubing You Want to Cut Into Pieces

With all the things you need to cut square tubing, now it’s time to start cutting. Before you start cutting square tubing, make sure you secure the tubing in place. Place it on a flat, level surface and put some support pieces around it.

You can use square or rectangular ceramic tiles to keep the tubing elevated enough so that you can get good cuts while cutting square tubing with reciprocating saws.

What Is A Reciprocating Saw And What Are Its Uses?

A reciprocating saw is similar to a handsaw in that it features a long blade with teeth on both edges. Unlike a hand saw, however, the blade can be moved up and down using a lever or crank. This allows it to move back and forth and cut through square tubing with ease.

Reciprocating saws are commonly used in construction and fabrication for tasks such as:

  • Cutting square tubing
  • Cutting steel beams
  • Cutting PVC or ABS pipes
  • Demolition work
  • Sawing wood or drywall

How To Safely Use A Reciprocating Saw

Reciprocating saws are very powerful tools that require great care when being used. When cutting square tubing, it’s important to have a firm grip on the reciprocating saw.

Also, make sure you wear proper safety gear when using your reciprocating saw for square tubing cutting. If you don’t, there is the possibility of kickback or debris flying out at high speeds.

You should also keep in mind that square tubing can be heavy and cumbersome, so make sure you have enough physical strength to throw it around when cutting square tubing with a reciprocating saw.

Once everything is properly in place and ready for square tubing cutting, it’s time to turn your reciprocating saw on.

How To Cut Square Tubing With A Reciprocating Saw?

Start by setting your square tubing on the flat surface. Secure the square tubing to the surface using square tiles or square framing lumber that is about 1/2 an inch thick. Make sure you secure both ends of the square tubing so there is no way it will move when cutting square tubing with reciprocating saws.

Now turn on your reciprocating saw and choose a blade with teeth that are at least three teeth per inch (TPI). A four TPI blade would be ideal, but if you don’t have one available, make sure you use one with at least three TPI for square tubing cutting.

Once the square tubing is secured in place and you’ve chosen your reciprocating saw blade, place its shaft into the square tubing’s cut line. Make sure the square tubing is centered on the blade so it will provide an accurate square tube cutting experience.

Make sure you have a firm grip on your reciprocating saw, then turn it on. Move the square tubing back and forth while pushing down with both hands to get a straight square tubing cut without any wiggles or bends in its shape.

Now that your square tubing has been cut, remove all support pieces from around it, then repeat these steps until you’ve cut through all of your square tubes. After everything has been properly cut into equal-sized pieces (if required), make sure they can safely fit together and be used for their intended purpose before beginning assembly processes.

Cutting Square Tubing with the reciprocating saw is simple, quick, and offers good accuracy in square tube measurements for square tubing cutting projects. If you follow all of these steps you’ll find that it is not too difficult to successfully cut the square tubes you need without any trouble at all.

Benefits Of Using A Reciprocating Saw To Cut Square Tubing

Besides offering ease and simplicity for square tubing cutting, a reciprocating saw is also very portable and easy to store. This means that you can easily take it with you anywhere you need square tubing cut to length, whether it’s your home or a job site where square tubes need to be cut.

Also, many people prefer the reciprocating saw method because it leaves clean square edges rather than jagged ones that require filing and sanding. A fine-tooth handsaw will not leave as smooth of an edge as a reciprocating saw does after cutting square tubing without difficulty.

Tips To Get The Best Results

If you want square tube cutting results that are as accurate as possible, be sure to use square framing lumber for square tubing support pieces. Also, make sure the square tubing is centered on your reciprocating saw blade before starting square tubing cutting. This will give you more precise square cuts without having to do too much measuring or guesswork when it comes time for converting square tubes into useful forms.

When square tubing cutting is complete, all square tubing support pieces should be removed so square tubing can have square ends for square tube assembly projects. If square tubing cutting leaves jagged edges that need to be filed or sanded down, use a square file to smooth any sharp edges into clean square shapes before assembling square tubings into useful projects.

Types Of Blades That Can Be Used

For square tubing cutting, some people like to use blades that are designed mainly for wood rather than metal.

This is because square tubing cuts may leave behind small pieces of square tube that need to be cut by the reciprocating saw blade’s teeth before they’re eventually thrown away.

Wood blades can handle this job with ease and provide results that are just as square as square tubing is.

How To Cut Square Tubing At Home

If you need square tubes for any kind of square tubing project or square tube cutting needs around the home, using a reciprocating saw is probably the easiest way to proceed with square tubing cutting and square tube assembly projects once converting square tubes into useful forms has been completed.

With square tube cutting, you’re able to cut square tubing into smaller pieces that are suitable for square tubing project plans. The length of square tubes is then measured and used in square tube assembly processes.


Whether you’re a professional contractor or a DIY enthusiast, using a reciprocating saw to cut square tubing is an easy way to get the job done quickly and safely. A reciprocating saw is a versatile tool that can be used for many different projects. With the right blade and some careful safety precautions, you can make quick work of even the largest pieces of square tubing.

In this blog post, I have shown you how to safely use a reciprocating saw to cut square tubing. We have also provided tips to help you get the best results. If you are looking for an easy and efficient way to cut square tubing, a reciprocating saw is the tool for you. Thanks for reading along!


Q: What Is The Best Way To Cut Square Tubing?

A: The best way to cut square tubing is with a reciprocating saw. A reciprocating saw provides an easy and safe method of cutting square tubes without leaving jagged edges behind.

Q: What Type Of Blade Do I Need For Cutting Square Tubing?

A: The type of blade that you use depends on what kind of material you are cutting. Steel blades should be used for cutting square tubing materials such as steel and aluminum.

Q: What Is Square Tubing?

A: Square tubing is a square-shaped metal that can be used for square tube assembly projects among other things. The square tubing can be cut to any length you need for a square tubing assembly.

Q: Can A Reciprocating Saw Cut Metal Pipe?

A: Yes, a reciprocating saw can cut metal pipe. The same square tubing cutting techniques should be used for cutting metal pipes.

Q: What Other Materials Can Be Cut With A Reciprocating Saw?

A: The reciprocating saw can also be used to cut through: soft metals like aluminum and cast iron, plastics (PVC and ABS), and fiberglass. It is also useful for cutting through plasterboard.

Q: Are There Any Limitations?

A: Yes, it’s not recommended that you try to cut thru solid steel with a reciprocating saw. This will damage the blade. Also, when cutting square metal tubing, be sure that you use the correct blade for the square tubing to ensure a clean cut.

Q: How Thick Can A Reciprocating Saw Cut?

A: The reciprocating saw can cut up to 2 inches in wood, 1 inch through plastics and aluminum, 3/4 inch for fiberglass.

Q: How Will I Know If The Blade Is Sharp Enough?

A: New blades are shiny because the teeth are sharp. As blades get duller, they become rough-looking because the teeth have been worn down.

Q: How Often Do I Need To Change The Blade?

A: That depends on how often you use the tool and what type of material it is being used on. If your blade is dull, the cut will be rough and take longer to accomplish. You may also want to use short, gentle strokes when cutting small items with a dull blade.