How To Make Jigsaw Puzzles With A Scroll Saw?

Scroll saws are versatile tools that can be used to make all sorts of projects, including jigsaw puzzles! If you’re looking for a new project to try out, scroll saw jigsaw puzzles are a great option. They’re challenging and fun to make, and the results look great.

In this guide, I’ll show you how to make your own scroll saw jigsaw puzzles. You’ll need a few basic supplies and some patience, but the results are well worth it.

How To Make Jigsaw Puzzles With A Scroll Saw Step By Step Guide

Follow these simple steps to start making your own scroll saw jigsaw puzzles today!

Step 1: Choose your puzzle design 

The first step in making a scroll saw jigsaw puzzle is to choose your design. This can be anything from a simple geometric pattern to a more complex picture or diagram. If you’re not sure where to start, you can find inspiration online or in books and magazines. Be sure to choose a design that is suitable for the thickness of the wood you plan to use.

Step 2: Cut out the puzzle pieces 

Once you have chosen your design, use a ruler and pencil to sketch it onto the plywood. Then, use a straight edge and highlighter to trace the outline of each piece. Be sure to leave at least 1/4″ of space between each piece.

Once the outline is drawn, use a scroll saw to cut out the puzzle pieces. Be sure to cut along the lines you traced earlier, and be careful not to cut too deep. You may want to test out a few pieces to make sure they fit together properly.

Step 3: Sand and finish the puzzle 

The final step is to sand and finish the puzzle. If you want, you can paint or seal it with a varnish or other finish. This will help protect the wood and give it a nice sheen. Allow the puzzle to dry completely before assembling it.

Step 4: Assembling the Puzzle 

instructions online or in books. Have fun piecing together your very own scroll saw jigsaw puzzle!


  • To make a scroll saw jigsaw puzzle, you’ll need the following supplies:
  • A scroll saw
  • Plywood or other thin wood boards
  • Ruler or other straight edge
  • Pencil
  • Highlighter
  • Circular saw or jigsaw
  • Sandpaper
  • Paint or other finishing supplies (optional)

Benefits of Scroll Saw Jigsaw Puzzles

Making jigsaw puzzles with a scroll saw comes with several benefits. The most obvious benefit is that it’s a lot of fun! But there are also practical benefits to using a scroll saw to make puzzles. For one, scroll saw puzzles are more challenging than traditional jigsaw puzzles. Once the puzzle is finished, it’s time to assemble it!

This can be a bit tricky, but with a little patience, you can do it. Start by fitting the pieces together loosely, and then gradually tighten them up until they are firmly in place. Be sure to check for fit and alignment as you go.

It’s also a good idea to use a puzzle mat to keep the pieces from slipping around. Puzzles are a great way to improve problem-solving skills, and they can also help you develop patience and focus.

They are also a great way to relax and de-stress after a long day. So why not try making your own scroll saw jigsaw puzzles? It’s a fun and challenging project that is sure to please everyone who takes a look at it.

Tips for Making Jigsaw Puzzles with a Scroll Saw

If you’re looking to make some jigsaw puzzles, there are a few things you need to keep in mind. Here are some tips for making them using a scroll saw:

  1. Use a thin wood so that the puzzle pieces can easily be cut out.
  2. Cut out the pieces slightly oversized, and then sand them down until they fit together perfectly.
  3. Make sure all of the edges are smooth, so that there are no sharp edges that could hurt someone.
  4. Use good-quality glue to attach the pieces together.
  5. Allow the glue to dry completely before trying to move or play with the puzzle.

Scroll saw puzzles can be a lot of fun, and they can also be a bit challenging. But with these tips, you’ll be able to make some beautiful puzzles that your friends and family will love. 


Scroll saw jigsaw puzzles are a great way to spend some downtime. If you’re looking for a new project, or want to try out something different, scroll saw jigsaw puzzles might be the perfect fit for you. The best part is that they’re not too difficult to make and can be completed in just a few hours. With a little bit of practice, you could become a scroll saw puzzle pro in no time!